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Efficient Production with production planning and controlling (PPC)

Control material flows, avoid bottlenecks: production planning and controlling (PPC) for the plastics industry

The guarantee for highest quality standards and an absolute delivery schedule adherence is the key to a long-lasting market success for plastics manufacturers. At the same time, however, the production should be as cost-efficient as possible. FOSS offers unique functions for an efficient planning and controlling of the production processes. In interaction with detailed entries and evaluations of  the utilization data of plants and machines and the employment data of human resources (PDC, MDL, PDA), with the efficient FOSS planning functions and the Graphic Planning Table 2008, FOSS makes an entire MES (Manufacturing Execution System) - a highly-integrated production planning and control system.

Optimale Transparenz in der Produktion mit der grafischen Plantafel

The Graphic Planning Table 2008 gives you a clear reflection of the complete production with real-time capability. It also includes machine capacities and human resources on multiple monitors, if required. Operational sequences can be rescheduled with drag & drop or they can be shifted to different capacities. The flexible configuration editor enables a simple and fast customization to individual production processes.


For the flexible integration of machines, FOSS cooperates with the MDL solutions PROEfficient, ProSeS and T.I.G. Prozessleittechnik. Of course, FOSS supports multi-machine operations and the concurrent production of parts from multi-form tools with one single production order (joint-product production).


Selected Functions

Permanent reflection of continuous and discontinuous production processes

Bill of materials and recipes

MES functions including the integration of PDC, MDL, PDA or  process control system

Efficient capacity planning/detailed planning for materials, tools and personnel

Clear visualization of complex production data with interactive rescheduling / shifting in real time

Automated report forms (including KANBAN control)

Multi-machine handling

Special handling of the batch production like joint product productions, material recovery and the like

Joint product productions with multi-form tools

Control of variants

System-overlapping quality management functions

Control of production-synchronic logistics

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